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Honda Civic 2006

Radiator and Fan Replacement (R18A)

Radiator and Fan Replacement

1.Make sure you have the anti-theft code for the radio, or the navigation system, then write down the customer's audio presets.

2.Disconnect the negative cable from the battery first, then disconnect the positive cable.

3.Remove the battery.

4.Drain the engine coolant.

5.Remove the bulkhead cover.

6.Disconnect the fan motor connectors (A) and hood switch connector (B), then remove the harness clamps (C).

 


ABCACCC

7.Remove the reservoir hose (A), radiator cap base mounting bolts (B), clips (C), and radiator upper brackets (D).

 


ACDDB
6 x 1.0 mm
9.8 N·m
(1.0 kgf·m, 7.2 lbf·ft)
6 x 1.0 mm
9.8 N·m
(1.0 kgf·m, 7.2 lbf·ft)

8.Remove the upper radiator hose (A) and lower radiator hose (B).

 


AB

9.Remove the splash shield.

 


10.Disconnect the engine coolant temperature (ECT) sensor 2 connector (A), and remove the harness clamp (B).

 


AB

11.Remove the condenser bracket mounting bolts (A), then remove the bulkhead (B).

 


B6 x 1.0 mm
9.8 N·m (1.0 kgf·m, 7.2 lbf·ft)
A
6 x 1.0 mm
9.8 N·m (1.0 kgf·m, 7.2 lbf·ft)

12.Pull up the radiator, then remove the fan shroud assemblies and other parts from the radiator.

DENSO 


RADIATOR FAN MOTOR6 x 1.0 mm
7 N·m
(0.7 kgf·m, 5 lbf·ft)
RADIATOR FANUPPER RADIATOR HOSELOWER RADIATOR HOSEO-RING
Replace.
RADIATOR CAPRADIATORO-RING
Replace.
LOWER CUSHIONDRAIN PLUG6 x 1.0 mm
7 N·m
(0.7 kgf·m, 5 lbf·ft)
A/C CONDENSER
FAN/SHROUD ASSEMBLY
RADIATOR FAN SHROUDENGINE COOLANT TEMPERATURE
(ECT) SENSOR 2
12 N·m (1.2 kgf·m, 8.7 lbf·ft)
3.85 N·m
(0.393 kgf·m, 2.84 lbf·ft)
6.0 N·m
(0.61 kgf·m, 4.4 lbf·ft)

T. RAD (TOYO) 


RADIATOR FAN MOTOR6 x 1.0 mm
7 N·m
(0.7 kgf·m, 5 lbf·ft)
RADIATOR FANUPPER RADIATOR HOSELOWER RADIATOR HOSE4.4 N·m
(0.45 kgf·m, 3.3 lbf·ft)
Apply liquid threads
lock to the bolt threads.
O-RING
Replace.
RADIATOR CAPRADIATORO-RING
Replace.
LOWER CUSHIONDRAIN PLUG6 x 1.0 mm
7 N·m
(0.7 kgf·m, 5 lbf·ft)
A/C CONDENSER
FAN/SHROUD ASSEMBLY
RADIATOR FAN SHROUDENGINE COOLANT TEMPERATURE
(ECT) SENSOR 2
12 N·m (1.2 kgf·m, 8.7 lbf·ft)
2 N·m
(0.2 kgf·m, 1.4 lbf·ft)

13.Install the radiator in the reverse order of removal. Make sure the upper and lower cushions are set securely.

14.Install the bulkhead in the reverse order of removal. Apply body paint to the bulkhead mounting bolts.

15.Fill the radiator with engine coolant and bleed the air.