| 1. | Drain the engine coolant. |
| 2. | Remove the air cleaner housing assembly. |
| 3. | Remove the harness bracket (A), then remove the lower radiator hose (B), the water bypass hoses (C), and the heater hose (D). M/T A/T |
| 4. | Remove the exhaust gas recirculation (EGR) pipe.
|
| 5. | Disconnect the EGR connector. |
| 6. | Remove the thermostat housing.
|
| 7. | Remove the EGR valve (A), thermostat cover (B), and thermostat (C).
|
| 1. | Install the new rubber seal (A) onto the thermostat, then install the thermostat (B) with pin (C) up, and install the thermostat cover (D).
|
| 2. | Install the EGR valve (E) with a new gasket (F). |
| 3. | Install the thermostat housing (A), using a new gasket (B) and new O-ring (C).
|
| 4. | Connect the EGR connector. |
| 5. | Install the EGR pipe (A), using the new gaskets (B).
|
| 6. | Install the lower radiator hose (A), heater hose (B), and water bypass hoses (C), then install the harness bracket (D). M/T A/T |
| 7. | Install the air cleaner housing assembly. |
| 8. | Refill the radiator with engine coolant, and bleed the air from the cooling system with the heater valve open. |