Special Tools Required
Driver, 40 mm I.D. ( 07746-0030100)
| 1. | Clean all the parts in solvent, dry them, and apply lubricant to all contact surfaces except the 3rd/4th and 5th synchro hubs. |
| 2. | Install the needle bearing and 3rd gear on the mainshaft. |
| 3. | Install the 3rd gear synchro ring and synchro spring on the shaft.
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| 4. | Install the 3rd/4th synchro hub (A) by aligning the synchro cone fingers (B) with the grooves in the 3rd/ 4th synchro hub (C). |
| 5. | Install the 3rd/4th synchro hub using the special tool. |
| 6. | Install the 3rd/4th synchro sleeve (A) by aligning the stops (B) with the 3rd/4th synchro sleeve and hub. After installing, check the operation of the 3rd/4th synchro hub set.
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| 7. | Install the 4th gear synchro spring and ring, 4th gear and needle bearing, the distance collar, and 5th gear and its needle bearing on the shaft. |
| 8. | Install the 5th gear synchro ring and synchro spring on the shaft. |
| 9. | Install the 5th synchro hub (A) using the special tool.
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| 10. | Install the 5th synchro sleeve. |
| 11. | Install the distance collar and the tapered cone ring. |
| 12. | Install the new ball bearing (A) using the special tools.
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