1. | Loosen the upper torque rod mounting bolt (A).
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2. | Check that the two dowel pins are installed in the clutch housing. |
3. | Apply urea grease UM264 (P/N 41211-PY5-305) to the release fork (A) and the release bearing (B). Install the release fork and the release bearing.
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4. | Place the transmission on the transmission jack, and raise it to the engine level. |
5. | Install the lower transmission mounting bolts.
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6. | Install the clutch cover.
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7. | Install the intermediate shaft.
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8. | Install the driveshafts inboard joint. |
9. | Support the subframe with a 4 x 4 x 40 in. Piece of wood and a jack.
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10. | Install the front suspension subframe (A). Loosely install the new subframe mounting bolts (B).
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11. | Align all reference marks on the body (A) and subframe (B). Tighten the subframe mounting bolts to the specified torque.
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12. | Install the lower torque rod mounting bracket.
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13. | Install the lower torque rod mounting bolts.
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14. | Install the middle subframe mounting bolts.
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15. | Install the steering gearbox stiffner plates (A) and mounting bracket (B). Tighten the mounting bolts to the specified torque.
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16. | Install the steering line bracket (A) and the clip (B).
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17. | Connect the lower arm. |
18. | Install the transmission mounting bracket base (A) and stud bolts (B).
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19. | Install the transmission mounting bracket bolts (A). Install the transmission mounting bolt (B) and nuts (C) then install the ground cable (D).
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20. | Loosen and retighten the lower torque rod mounting bolt.
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21. | Install the splash shield.
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22. | Tighten the upper torque rod mounting bolt.
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23. | Install the upper transmission mounting bolts.
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24. | Remove the engine hanger (A) and bolts (B).
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25. | Install the harness holder bracket (C) and air cleaner housing bracket (D), then install the breather pipe (E) and the harness holder (F). |
26. | Connect the vehicle speed sensor connector (A).
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27. | Apply a light coat of urea grease 264 (P/N 41211- PY5- 305) to the cable ends (A), and the surface of the wire end rubber (B) with silicone grease.
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28. | Install the cable bracket (C) and the cables (D), then install the new cotter pins (E). |
29. | Connect the back-up light switch connector (A) and the reverse lockout solenoid connector (B), then install the engine harness cover (C) and the harness clips (D).
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30. | Apply urea grease UM264 (P/N 41211-PY5-305) to the end of the cylinder rod. Install the slave cylinder (A), then install the clutch line bracket (B). Be careful not to bend the clutch line.
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31. | Install the battery base (A) with the reservoir tank (B).
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32. | Install the harness clips (C) and the intake air duct (D). |
33. | Install the air cleaner housing. |
34. | Install the battery. Connect the positive (+) cable first, then the negative (-) cable to the battery. |
35. | Install the under-cowl panel and cowl cover. |
36. | Refill the transmission fluid. |
37. | Test-drive the vehicle. |
38. | Check the clutch operation. |
39. | Check the front wheel alignment. |
40. | Enter the anti-theft code for the radio and navigation system, then enter the customer's radio station presets. |
41. | Do the power window control unit reset procedure. |