M/T Clutch Housing Differential Thrust Clearance Adjustment

Special Tools Required
Driver, 40 mm I.D. (  07746-0030100)
 

1.	Install the 80 mm shim that is the same size as the one you removed.

2.	Install the differential assembly into the clutch housing.

3.	Install the transmission housing onto the clutch housing, then tighten the 8 mm flange bolts in a crisscross pattern in several steps. 8 x 1.25 mm  27 N·m (2.8 kgf·m, 20 lbf·ft)

4.	Use the special tool to bottom the differential assembly in the clutch housing.

5.	Measure clearance between 80 mm shim and bearing outer race in transmission housing. Standard:  0-0.10 mm (0-0.0039 in.)

6.

If the clearance is more than the standard, select a new shim from the following table. If the clearance measured in step 5 is within the standard, go to 9. 80 mm Shim   Part Number  Thickness  A  41441-PL3-B00  1.0 mm (0.039 in.)  B  41442-PL3-B00  1.1 mm (0.043 in.)  C  41443-PL3-B00  1.2 mm (0.047 in.)  D  41444-PL3-B00  1.3 mm (0.051 in.)  E  41445-PL3-B00  1.4 mm (0.055 in.)  F  41446-PL3-B00  1.5 mm (0.059 in.)  G  41447-PL3-B00  1.6 mm (0.063 in.)  H  41448-PL3-B00  1.7 mm (0.067 in.)  J  41449-PL3-B00  1.8 mm (0.071 in.)  K  41450-PL3-B00  1.05 mm (0.041 in.)  L  41451-PL3-B00  1.15 mm (0.045 in.)  M  41452-PL3-B00  1.25 mm (0.049 in.)  N  41453-PL3-B00  1.35 mm (0.053 in.)  P  41454-PL3-B00  1.45 mm (0.057 in.)  Q  41455-PL3-B00  1.55 mm (0.061 in.)  R  41456-PL3-B00  1.65 mm (0.065 in.)  S  41457-PL3-B00  1.75 mm (0.069 in.)

7.	Remove the bolts and transmission housing.

8.	Replace the thrust shim selected in step 6, then recheck the clearance.

9.	Reinstall the transmission.