A/T System Description - Clutches

Clutches and Gears


The 5-speed automatic transmission uses hydraulically-actuated clutches to engage or disengage the transmission gears. When hydraulic pressure is introduced into the clutch drum, the clutch piston moves. This presses the friction discs and steel plates together, locking them so they don't slip. Power is then transmitted through the engaged clutch pack to its hub-mounted gear. Likewise, when the hydraulic pressure is bled from the clutch pack, the piston releases the friction discs and steel plates, and they are free to slide past each other. This allows the gear to spin independently on its shaft, transmitting no power.

 

1st Clutch

The 1st clutch engages/disengages 1st gear, and is located at the right end of the secondary shaft, opposite the end cover. The 1st clutch is supplied hydraulic pressure by a circuit connected to the internal hydraulic circuit.

2nd Clutch

The 2nd clutch engages/disengages 2nd gear, and is located at the middle of the secondary shaft. The 2nd clutch is joined back-to-back to the 4th clutch, and is supplied hydraulic pressure by its ATF feed pipe within the secondary shaft.

3rd Clutch

The 3rd clutch engages/disengages 3rd gear, and is located at the middle of the mainshaft. The 3rd clutch is joined back-to-back to the 5th clutch, and is supplied hydraulic pressure by a circuit connected to the internal hydraulic circuit.

4th Clutch

The 4th clutch engages/disengages 4th gear, and is located at the middle of the secondary shaft. The 4th clutch is joined back-to-back to the 2nd clutch, and is supplied hydraulic pressure by its ATF feed pipe within the secondary shaft.

5th Clutch

The 5th clutch engages/disengages 5th gear, as well as reverse gear, and is located at the middle of the mainshaft. The 5th clutch is joined back-to-back to the 3rd clutch, and is supplied hydraulic pressure by a circuit connected to the internal hydraulic circuit.

Gear Operation

Gears on the mainshaft:

Gears on the countershaft:

Gears on the secondary shaft:

The idler gear on the idler gear shaft transmits power between the mainshaft and the secondary shaft.
The reverse idler gear transmits power from the mainshaft reverse gear to the countershaft reverse gear, and changes rotational direction of the countershaft reverse.