A/T 2nd, 3rd, 4th, and 5th Clutch Reassembly

Special Tools Required
Clutch spring compressor set (  07LAE-PX40000)
 

Clutch spring compressor attachment (   07LAE-PX40100)
 
Clutch spring compressor attachment (   07HAE-PL50101)
 
Clutch spring compressor bolt assembly (   07GAE-PG40200)
 
Snap ring pliers (  07LGC-0010100)
 



1.Soak the clutch discs thoroughly in ATF for a minimum of 30 minutes.

2.Install the new O-rings (A) on the clutch piston (B).

 

3.Install the clutch piston (A) in the clutch drum (B) while applying pressure and rotating to ensure proper seating. Do not pinch the O-ring.

 

4.Install the return spring (A) and spring retainer (B), and position the snap ring (C) on the spring retainer.

 

5.Install the special tools.

 

6.Be sure the special tool (A) is adjusted to have full contact with the spring retainer (B).

 

7.If either end of the special tool is set over an area of the spring retainer that is unsupported by the return spring, the retainer may be damaged.

 

8.Compress the return spring until the snap ring can be installed.

 

9.Install the snap ring with the snap ring pliers.

 

10.Remove the special tools.

11.Install the waved spring (A) in the 2nd clutch drum (B). Starting with the clutch flat-plate, alternately install the flat-plates (C) (4) and discs (D) (4). Install the clutch end-plate (E) with the flat side down on the top disc.

 

12.Install the waved spring (A) in the 4th clutch drum (B). Starting with the clutch flat-plate, alternately install the flat-plates (C) (4) and discs (D) (4). Install the clutch end-plate (E) with the flat side down on the top disc.

 

13.Install the waved spring (A) in the 3rd clutch drum (B). Starting with the clutch waved-plate, alternately install the waved-plates (C) (4) and discs (D) (4). Install the clutch end-plate (E) with the flat side down on the top disc.

 

14.Install the waved spring (A) in the 5th clutch drum (B). Starting with the clutch waved-plate, alternately install the waved-plates (C) (4) and discs (D) (4). Install the clutch end-plate (E) with the flat side down on the top disc.

 

15.Install the snap ring with a screwdriver to secure the clutch end-plate.

 

16.Check that the clutch piston moves by applying air pressure into fluid passage.