| 1. | Remove the bulkhead cover. |
| 2. | Remove the intake manifold cover.
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| 3. | Remove the vacuum hose (A) and breather pipe (B), then remove the intake air duct (C).
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| 4. | Remove the engine wire harness connectors and wire harness clamps from the intake manifold.
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| 5. | Remove the evaporative emission (EVAP) canister hose (A) and brake booster vacuum hose (B).
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| 6. | Remove the harness bracket mounting bolt (C) and brake booster vacuum line bracket mounting bolt (D). |
| 7. | Remove the water bypass hoses, then plug the water bypass hoses.
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| 8. | Raise the vehicle on the hoist to full height. |
| 9. | Remove the connector (A), then remove the intake manifold bracket (B).
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| 10. | Lower the vehicle on the hoist. |
| 11. | Remove the intake manifold.
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| 1. | Install the intake manifold (A) with a new gasket (B), and tighten the bolts and nuts in a crisscross pattern in two or three steps, beginning with the inner bolt.
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| 2. | Raise the vehicle on the hoist to full height. |
| 3. | Install the intake manifold bracket (A), then install the connector (B).
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| 4. | Lower the vehicle on the hoist. |
| 5. | Install the water bypass hoses.
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| 6. | Install the evaporative emission (EVAP) canister hose (A) and brake booster vacuum hose (B).
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| 7. | Install the harness bracket mounting bolt (C) and brake booster vacuum line bracket mounting bolt (D). |
| 8. | Connect the engine wire harness connectors, and install the wire harness clamps to the intake manifold.
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| 9. | Install the intake air duct (A), then install the vacuum hose (B) and breather pipe (C).
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| 10. | Install the intake manifold cover.
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| 11. | Clean up any spilled engine coolant. |
| 12. | After installation, check that all tubes, hoses and connectors are installed correctly. |
| 13. | Refill the radiator with engine coolant, and bleed the air from the cooling system with the heater valve open. |