1. | Loosen the upper torque rod mounting bolt (A).
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2. | Check that two dowel pins are installed in the clutch housing. |
3. | Apply urea grease UM264 (P/N 41211-PY5-305) to the release fork (A) and the release bearing (B). Install the release fork and the release bearing.
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4. | Place the transmission on the transmission jack, and raise it to the engine level. |
5. | Install the transmission mounting bolts.
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6. | Install the clutch cover.
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7. | Install the intermediate shaft. |
8. | Install the driveshafts inboard joint. |
9. | Support the subframe with a 4 x 4 x 40 in. Piece of wood and a jack.
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10. | Install the front suspension subframe (A). Loosely install the new subframe mounting bolts (B).
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11. | Align all reference marks on the body (A) and subframe (B). Tighten the subfram mounting bolts to the specified torque.
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12. | Install the rear engine mount bracket mounting bolt.
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13. | Install the front engine mount bracket (A) onto the transmission (B).
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14. | Install the front engine mounting bolt (A) and nut (B).
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15. | Install the middle subframe mounting bolts.
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16. | Install the steering gearbox stiffner plates (A) and harness clip (B). Tighten the mounting bolts to the specified torque.
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17. | Install the stiffner plate (A) and mounting bracket (B). Tighten the mounting bolts. Connect the exhaust pipe mounting rubber (C).
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18. | Connect the lower arm. |
19. | Install the transmission mount bracket (A) and connect the ground cable (B).
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20. | Loosen and retighten the lower torque rod mounting bolt.
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21. | Install the splash shield.
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22. | Tighten the upper torque rod mounting bolt.
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23. | Install the engine control module (ECM) stay (A), then install the clutch pipe clamp (B).
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24. | Install the under-hood fuse/relay box (A) on the under-hood fuse /relay stay.
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25. | Install the two transmission upper mounting bolts.
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26. | Remove the chain hoist and engine hanger (A) from engine. Install the air cleaner housing bracket (B).
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27. | Install the engine harness caver (A).
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28. | Install the air cleaner housing mounting bracket.
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29. | Install the harness clips (A) on the clutch cable bracket (B) and harness bracket (C).
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30. | Apply a light coar of urea grease UM264 (P/N 41211-PY5-305) to the cable ends (A), and the surface of the wire end rubber (B) with silicone grease.
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31. | Install the cable bracket (C) and cables (D), then install the new cotter pins (E). |
32. | Connect the back-up light switch connector (A) and the vehicle speed sensor (VSS) connector (B). Install the harness clips (C).
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33. | Apply urea grease UM264 (P/N 41211-PY5-305) to the end of the cylinder rod. Install the slave cylinder. Take care not to bend the clutch line.
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34. | Install the battery base (A) with the reserver (B).
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35. | Install the harness clips (C) and the intake air duct (D). |
36. | Install the air cleaner housing. |
37. | Install the battery. Connect the positive (+) cable first, then the negative (-) cable to the battery. |
38. | Install the under-cowl panel and cowl cover. |
39. | Refill the transmission fluid. |
40. | Test-drive the vehicle. |
41. | Check the clutch operation. |
42. | Check the front wheel alignment. |
43. | Enter the anti-theft code for the radio and navigation system, then enter the customer's radio station presets. |