M/T Clutch Housing Differential Thrust Clearance Adjustment

Special Tools Required
Driver, 40 mm I.D. (  07746-0030100)
 

1.	If you removed the 80 mm shim from the transmission housing, reinstall the same sized shim.

2.	Install the differential assembly into the clutch housing.

3.	Install the transmission housing onto the clutch housing, then tighten the 8 mm flange bolts in a crisscross pattern in several steps. 8 x 1.25 mm  27 N·m (2.8 kgf·m, 20 Ibf·ft)

4.	Use the special tool to bottom the differential assembly in the clutch housing.

5.	Measure the clearance between the 80 mm shim and the bearing outer race in the transmission housing. Standard:  0-0.10 mm (0-0.0039 in.)

6.

If the clearance is more than the standard, select a new shim from the following table. If the clearance measured in 5 is within the standard, go to 9. 80 mm Shim   Part Number  Thickness  A  41441-PL3-B001  1.0 mm (0.0394 in.)  B  41442-PL3-B001  1.1 mm (0.0433 in.)  C  41443-PL3-B001  1.2 mm (0.0472 in.)  D  41444-PL3-B001  1.3 mm (0.0512 in.)  E  41445-PL3-B001  1.4 mm (0.0551 in.)  F  41446-PL3-B001  1.5 mm (0.0591 in.)  G  41447-PL3-B001  1.6 mm (0.0630 in.)  H  41448-PL3-B001  1.7 mm (0.0669 in.)  J  41449-PL3-B001  1.8 mm (0.0709 in.)  K  41450-PL3-B000  1.05 mm (0.0413 in.)  L  41451-PL3-B000  1.15 mm (0.0453 in.)  M  41452-PL3-B000  1.25 mm (0.0492 in.)  N  41453-PL3-B000  1.35 mm (0.0531 in.)  P  41454-PL3-B000  1.45 mm (0.0571 in.)  Q  41455-PL3-B000  1.55 mm (0.0610 in.)  R  41456-PL3-B000  1.65 mm (0.0650 in.)  S  41457-PL3-B000  1.75 mm (0.0689 in.)

7.	Remove the bolts and the transmission housing.

8.	Replace the thrust shim selected in 6, then recheck the clearance.

9.	Reinstall the transmission.