Special Tools Required
Driver, 40 mm I.D. ( 07746-0030100)
| 1. | Clean all the parts in solvent, dry them, and apply lubricant to all contact surfaces except the 3rd/4th and 5th synchro hubs. |
| 2. | Install the needle bearing and 3rd gear on the mainshaft. |
| 3. | Install the synchro ring and the synchro spring. |
| 4. | Install the 3rd/4th synchro hub (A) by aligning the synchro ring fingers (B) with the grooves in the 3rd/4th synchro hub (C).
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| 5. | Install the 3rd/4th synchro hub (A) using the special tool.
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| 6. | Install the 3rd/4th synchro sleeve (A) by aligning the stops (B) with the 3rd/4th synchro sleeve and hub. After installing, check the operation of the 3rd/4th synchro hub set.
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| 7. | Install the synchro spring (A).
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| 8. | Install the synchro ring (B) by aliging the synchro cone fingers (C) with the grooves in the 3rd/4th synchro hub (D). |
| 9. | Install 4th gear, the needle bearing, the distance collar, the needle bearing, and 5th gear. |
| 10. | Install the synchro ring and the synchro spring. |
| 11. | Install the 5th synchro hub (A) by aligning the synchro cone fingers (B) with the grooves in the 5th synchro hub (C).
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| 12. | Install the 5th synchro hub (A) using the special tools.
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| 13. | Install the 5th synchro sleeve. |
| 14. | Install the synchro spring (A).
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| 15. | Install the synchro ring (B) by aligning the synchro cone fingers (C) with the grooves in the 5th synchro hub (D). |
| 16. | Install the MBS distance collar and the tapered cone ring. |
| 17. | Install the new ball bearing (A) using the special tools and a press (B).
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