M/T System Symptom Troubleshooting

Symptom Probable cause(s) Diagnostic procedure 
Hard to shift into 1st gear 1.
2.

3.
4. 
1st synchro ring defective.
1st/2nd synchro sleeve and hub defective.
1st gear defective.
Change lever assembly defective. 
 
Hard to shift into 2nd gear 1.
2.

3.
4. 
2nd synchro ring defective.
1st/2nd synchro sleeve and hub defective.
2nd gear defective.
Change lever assembly defective. 
 
Hard to shift into 3rd gear 1.
2.
3.
4. 
3rd synchro ring defective.
3rd/4th synchro sleeve and hub defective.
3rd gear defective.
Change lever assembly defective. 
 
Hard to shift into 4th gear 1.
2.
3.
4. 
4th synchro ring defective.
3rd/4th synchro sleeve and hub defective.
4th gear defective.
Change lever assembly defective. 
 
Hard to shift into 5th gear 1.
2.
3.
4. 
5th synchro ring defective.
5th/6th synchro sleeve defective.
5th gear defective.
Change lever assembly defective. 
 
Hard to shift into 6th gear 1.
2.
3.
4. 
6th synchro ring defective.
5th/6th synchro sleeve defective.
6th gear defective.
Change lever assembly defective. 
 
Hard to shift into reverse 1.
2.
3.
4.
5. 
Reverse shift fork defective.
Reverse idler gear defective.
Reverse gear defective.
Change lever assembly defective.
Reverse lockout system defective. 
 
Noise from the transmission 1.
2.
3. 
Low transmission fluid level.
Worn or damaged transmission gears.
Worn or damaged transmission bearings. 
 
Shift lever does not operate smoothly 1.
2. 
Shift cable defective.
Joint in shift cable and transmission or body. 
 
Transmission jumps out of gear 1.
2. 
Detent ball springs defective.
Worn synchro gear teeth. 
  • Check the detent ball springs.
  • Check the synchro gear teeth.