Special Tools Required
Sub hanger stay ( 07MAK-PY30100)
| 1. | Install the accessory brackets and tighten their bolts to the specified torques.
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| 2. | Position the engine/transmission assembly under the vehicle. Attach the special tools to the engine, then lift the engine into position in the vehicle. NOTE: Reinstall the mounting bolts/support nuts in the sequence given in the following steps. Failure to follow this sequence may cause excessive noise and vibration, and reduce engine mount life.
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| 3. | Support the front subframe with the wood piece and a jack, and lift it up to the body. |
| 4. | Loosely install the new subframe mounting bolts.
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| 5. | Align all reference marks (A) on the front subframe with the body (B), then tighten the bolts on the front subframe to the specified torque.
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| 6. | Remove the jack and front subframe adapter. |
| 7. | Tighten the new mid-stiffener mounting bolts on both sides.
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| 8. | Loosely tighten the new front mount mounting bolt.
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| 9. | Install the lower torque rod, then loosely tighten the new lower torque rod mounting bolts. M/T A/T |
| 10. | Make sure the hoist brackets are positioned properly. Lower the vehicle on the hoist. |
| 11. | Support the transmission with a jack and wood block under the transmission (A/T). |
| 12. | Disconnect the special tools from the engine/ transmission assembly. |
| 13. | Remove the transmission hanger bracket (P/N 21232-RCT-A00) (A/T).
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| 14. | Install the transmission mount bracket (A), then install the ground cable (B) (A/T).
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| 15. | Remove the transmission mount, then tighten the transmission mount stiffener mounting bolt (A) and the new transmission mount mounting bolts (B) (A/T).
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| 16. | Loosely tighten the new bolt and nuts (C) (A/T). |
| 17. | Loosen the upper torque rod mounting bolt (A).
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| 18. | Tighten the new side engine mount bracket mounting bolt and nut.
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| 19. | Tighten the new transmission mounting bolt and nuts (M/T).
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| 20. | Tighten the transmission mounting bolt and nuts (A/T).
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| 21. | Raise the vehicle on the hoist to full height. |
| 22. | Tighten the lower torque rod mounting bolts.
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| 23. | Lower the vehicle on the hoist. |
| 24. | Tighten the upper torque rod mounting bolt.
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| 25. | Raise the vehicle on the hoist to full height. |
| 26. | Tighten the front mount mounting bolt.
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| 27. | Install the A/C compressor (A), then connect the A/C compressor clutch connector (B).
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| 28. | Install the stiffener (A), then tighten the steering gearbox mounting bolt (B) and stiffener mounting bolt (C).
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| 29. | Install the harness clamp (D) to the subframe. |
| 30. | Install the steering gearbox bracket (A).
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| 31. | Install the stiffener (B), then tighten the steering gearbox mounting bolt (C) and stiffener mounting bolt (D). |
| 32. | Install the shift cable (A/T). |
| 33. | Install a new set ring on the end of each driveshaft, then install the driveshafts. Make sure each ring ‘‘clicks'' into place in the differential and intermediate shaft. |
| 34. | Connect the lower arms to the knuckles. |
| 35. | Connect the stabilizer links. |
| 36. | Install the three way catalytic converter (TWC) (A). Use new gaskets (B) and new self locking nuts (C).
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| 37. | Connect the air fuel ratio (A/F) sensor connector (D). |
| 38. | Connect the secondary heated oxygen sensor (secondary HO2S) connector (E), then install the grommet (F). |
| 39. | Install the splash shield.
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| 40. | Lower the vehicle on the hoist. |
| 41. | Install the heater hoses.
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| 42. | Install the automatic transmission fluid (ATF) cooler hoses (A) to the transmission, and secure the hoses with the clips (B).
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| 43. | Install the radiator. |
| 44. | Install the idler pulley base. |
| 45. | Install the drive belt. |
| 46. | Install the air cleaner housing bracket (M/T).
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| 47. | Install the shift cable (M/T). |
| 48. | Install the clutch slave cylinder, and clutch line bracket mounting bolt (M/T). |
| 49. | Connect the fuel feed hose, then install the quick-connect fitting cover (A).
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| 50. | Install the evaporative emission (EVAP) canister hose (A) and brake booster vacuum hose (B).
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| 51. | Install the engine control module (ECM)/powertrain control module (PCM) bracket (A), then install the under-hood fuse/relay box (B) to the bracket.
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| 52. | Connect the engine control module (ECM)/ powertrain control module (PCM) connectors (A) and engine wire harness connector (B).
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| 53. | Install the harness clamps (C). |
| 54. | Install the ECM/PCM (A), then install the ECM/PCM cover (B).
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| 55. | Install the battery cables (A) to the under-hood fuse/relay box.
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| 56. | Install the harness clamp (B). |
| 57. | Install the resonator (A).
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| 58. | Connect the connector (B), and install the harness clamp (C). |
| 59. | Install the under cowl-panel. |
| 60. | Install the air cleaner housing. |
| 61. | Install the front wheels. |
| 62. | Install the battery. Clean the battery posts and cable terminals with sandpaper, then assemble them, and apply grease to prevent corrosion. |
| 63. | Move the shift lever to each gear, and verify that the A/T gear position indicator follows the transmission range switch (A/T). |
| 64. | Check that the transmission shifts into gear smoothly (M/T). |
| 65. | Inspect for fuel leaks: Turn the ignition switch ON (II) (do not operate the starter ) so the fuel pump runs for about 2 seconds and pressurizes the fuel line. Repeat this operation two or three times, then check for fuel leakage at any point in the fuel line. |
| 66. | Refill the engine with engine oil. |
| 67. | Refill the transmission with fluid: |
| 68. | Refill the radiator with engine coolant, and bleed air from the cooling system with the heater valve open. |
| 69. | Do the ECM/PCM reset procedure. |
| 70. | Do the crankshaft position (CKP) pattern clear/ CKP pattern learn procedure. |
| 71. | Inspect the idle speed. |
| 72. | Inspect the ignition timing. |
| 73. | Check the wheel alignment. |
| 74. | Do the power window control unit reset procedure. |
| 75. | Set the clock. |
| 76. | Enter the anti-theft code for the radio or the navigation system, then enter the customer's audio presets. |